Attaining Lean Manufacturing to the Conceptual Level
Omar Khaiyam, Faculty of Appreal MBA Sonagaon University
Lean Manufacturing Method is a business philosophy which has proven highly successful since it can reduce costs, eliminate waste, increase productivity, maintain high levels of quality and thus make a significant increase in RMG, Pharma & Hospitality business profit.
Presently, competition in the global market is rough. Companies need to constantly enhance and evolve. Implementing Lean Manufacturing and Lean Tools are a proven method to improve business and beat the competition.
Lean Manufacturing is a business improvement technique which focuses on the actual needs of the customer by preventing waste from being built into the system. Waste is regarded as non-value adding operations such as transport, inventory, motion, waiting, over-processing, overproduction and defects which are irrelevant for a customer.
While manufacturers have used lean principles for couple of years to increase their productivity and reduce complexity can now be functional to enhance the impact. At the operations and industrial good practice manufacturers of RMG & Pharma seeking to optimize their operations need to understand the basic concept of lean management method. The leading industrial companies recognize the importance of lean management and yet many don’t understand how to commence with the lean manufacturing culture. The application of lean manufacturing method is the most effective way to reach the conceptual level of operational excellence.
Manufacturers can implement Lean Method to optimize their efficient performance to improve accelerating production management with real-time data, implementation self-inspection with data-driven statistical process control systems. Manufacturers are racing to implement new lean principles as the benefits have been enhanced by analytics and smart technologies. And these statistical process data will provide full transparency into bottlenecks allows the company to sharpen the focus of its lean efforts to improve OEE (Overall Equipment Effectiveness).
It’s also important to first create the conceptual ground here in our industrial movement with efficiency in the underlying processes otherwise the company will simply automate its waste. A full lean enterprise starts with putting the owner first the zero distance to the customer, designing priority products, optimizing the system, and creating a thorough process from factory production to ordering and inventory flow.
In the near future such Lean Manufacturing Method can enable manufacturing RMG, Pharma & Hospitality companies to guarantee Statistical Process Control every time on customer’s critical-to-quality requirements.This developing technology of lean manufacturing and their implementation will be the next big paradigm shift that will cause manufacturing companies to either take a huge leap forward or else be left in the competitions.